Blog Entries - July 2016

Autoclaving Handpiece, Attachments And Motors

Posted on: July 25, 2016
Autoclaving handpieces, attachments and motors
  
It's hard not to be ambivalent about autoclaving. On the one hand, it is necessary to prevent the spread of disease. On the other hand, it makes work for us, but in the end, it makes our work so much harder. We have been seeing some frequent autoclave related problems, and we just wanted to share.

All handpieces and motors which are designed to be autoclaved should be autoclaved at NO MORE than 135deg C (275deg F). Normal spoor testing will not tell you if the temp is too high. If you see that "cooked look" in a customer's handpieces, suggest he/she get their autoclave checked for Hi temp, or you can get a LAG thermometer which registers the maximum temp and test it yourself. (For those who are interested that is available from RPI part number RPT113)
  1. Moisture is always a killer in handpieces. We are seeing a large number of implant motors and surgical handpieces where water is running out when we take them apart. Autoclaves should have a dry cycle where the instruments are left long enough to dry out as they cool down. We have heard of people taking things out of the autoclave and running them under the faucet to cool them down so they can use them. Also, when using sterile-pouches, we think the paper side should always be facing up to improve drying. This is up for debate however. More than one autoclave manufacturer states in their manual that the paper side should be down. Now, I do not know what they base their recommendations on, but I have seen so many autoclave bags come out of the autoclave plastic face up with little drops of water condensed on the inside of the plastic that I cannot imagine there is a good reason not to put the paper side up. 
  2. In the case of surgical implant motors, they always come with a sterilization plug that keeps moisture from getting into the motor through the end where the attachment goes on. They should never be autoclaved without this plug. Some also have a cap for the connector which also should be used to reduce corrosion of the connector pins. If there is no cover for the connector, it is necessary to maintain the connector by scrubbing the connector pins with a soft brush and alcohol.    
  3. Proper lubrication is also essential to surviving the autoclave process. If you see handpieces come back with that telltale black powder inside, then they are not lubricating enough. If they have that amber coating that looks like varnish, then they are leaving too much oil, and they need to blow them out longer. If they have a machine to do this like an Assistina or a Quattro Care, then these problems mean they need to have their machine checked. If they lubricate manually, they should have a device to blow the excess oil out of the handpiece or attachment.
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Dental Equipment Routine Maintenance

Posted on: July 6, 2016

 

Daily:

At the beginning of the day:

  • Turn on compressor, vacuum and main water lines (you should have a solenoid on your water).
  • Check fluid levels in sterilizer and x-ray processor (topping off if necessary) and then turn them on.
  • Run a cleaning sheet through your processor (if such is available for it).
  • Turn on delivery systems and open oxygen and nitrous tanks (if you have a central system).
  • Check ultrasonic cleaner solution.
  • If using self-contained water systems and air purging every night, run handpieces and depress water buttons on air/water syringes to establish water line pressure.
  • Refill water bottles of self-contained systems.
  • Verify previous day’s computer back-up and install next generation of media (i.e. the next drive/cartridge etc. in sequence).

At the end of the day:

  • Clean the sterilizer door gasket with a soft cloth and mild (non-antibacterial) liquid soap.
  • Clean out or change chairside vacuum traps and run vacuum system cleaner through all vacuum lines. Be certain to securely replace the lid of the trap after checking screen on trap.
  • Empty waste bottle/tank on sterilizers equipped with one.
  • Turn off all equipment as above – delivery systems, oxygen and nitrous tanks, sterilizer, processor, compressor, vacuum, and main water line. If using a Dent-X processor, remove the cover and slide the covers of the solution trays to the side allowing vapors to escape.
  • Dry water lines by purging with air (if using self-contained water systems).

Weekly:

  • Clean interior and exterior of sterilizer(s), including reservoir. Check autoclave safety valve by pulling on the ring with a pliers (it should spring back).
  • Check sterilizer filters and perform a spore test.
  • Verify sterilizer is level.
  • Check chairside trap screens and lid o’rings for wear and replace if necessary. Be certain to securely replace the lid of the trap afterward.
  • Check and replace or clean out central vacuum and main water line filters.
  • If present, check amalgam separator.
  • Disassemble and lubricate vacuum valves (HVE and SE).
  • Clean ultrasonic cleaner.
  • Clean operating light reflectors and lens shields (make sure reflectors are cool first).
  • Check oil on oil-lubricated compressors and drain compressor tank. An auto-drain can also be installed on your compressor to drain as needed automatically.
  • Clean processor racks according to manufacturer’s instructions. You may need to let them dry over the weekend as well.
  • Empty and clean out bottles of self-contained water systems.
  • Clean boiling chamber of water distiller

Monthly:

  • Perform extended cleaning of x-ray processor per manufacturer’s recommendations. Special cleaning solution may be required as well.
  • Check/clean plaster trap
  • Check emergency resuscitation equipment
  • Lubricate joints in operating lights, sterilizer door hinges, air/water syringe buttons, & other similar items around the office.
  • Clean Pan or Ceph x-ray screens with a screen cleaner.
  • Using heat-resistant PPE, check sterilizer safety valve while under pressure (see Sterilizer Maintenance) & check sterilizer door for plumb.
  • Check air and water filters in junction boxes.

 

Quarterly:

  • Check filters on compressor and central vacuum.
  • Check compressor oil (if oil lubricated)
  • Check tubing on delivery systems, nitrous, and vacuum as well as handpiece gaskets and/or coupler o’rings for signs of wear.
  • Clean model trimmer wheel and drain lines.
  • Lubricate drive chain on Dent-X processors.
  • Check hydraulic fluid of patient chair.
  • Check life of computer battery back-up (UPS).
  • Test smoke alarms.
  • Verify computer back-up by restoring from a back-up.

Annually:

  • Change sterilizer door gasket, bellows and fill filters.
  • Change oil (if oil lubricated) of compressor.
  • Check power cords for all electronic equipment around the office and replace any that are frayed or worn.
  • Have fire extinguisher(s) inspected.
  • Observe a complete sterilization cycle looking for any signs of malfunction such as a steam leak.
  • Conduct staff OSHA training
  • Review emergency procedures with staff- how to handle patient emergencies as well as what to do in case of fire etc.
  • Have X-ray equipment inspected, calibrated, and certified (requirements vary, may be as infrequently as once every 5 years)

In general:

  • Be observant. Note any equipment which exhibits unusual behavior such as loud or abnormal noises or an unusual appearance/discoloration.
  • Keep owner’s manuals for all equipment in a secure place.
  • Consult owner’s manuals for manufacturer’s recommended maintenance and supplement the list above accordingly.
  • Check with local authorities for your requirements. Some things (for example spore tests) may have a different frequency requirement in your area. We have attempted to list such things at the most common interval but there can be wide variation.
  • Be aware of seasonal tendencies for extremes of heat, cold, & humidity and the effect these extremes can have on specific pieces of equipment. For example, replacing compressor dryer desiccant is commonly required in the summer months.
  • It may be helpful to have primary equipment wired to a master switch to simplify turning on in the morning and off at night (just one switch to throw).
  • Be mindful of critical equipment and always have spares of the following on hand:
  1. 1.    Light bulbs for operating lights and curing lights
  2. 2.    Filters for air and water lines
  3. 3.    Replacement screens/traps for central vacuum
  4. 4.    Fuses for chairs, sterilizer, processor, etc.
  5. 5.    Hydraulic fluid (if you have hydraulic chairs)
  6. 6.    Compressor oil
  7. 7.    Have a back-up plan in case of failure of compressor, vacuum or sterilizer. Having a smaller secondary unit on hand that can be “hot-swapped” temporarily can keep you up and running.

 

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